Non Ferrous Castings

The foundry has its own Quality Manual similar in line with ISO audited by its several renowned customers. With its automatic molding line, testing facilities and versatile machine shop, foundry is capable of producing consistent and dimensionally accurate castings.

QUALITY:

7. Machine Shop: Vertical Turrets, Milling Machines, Plano Miller, Lathe Machines, Lumpsden Grinder, Lathe with Taper Turning Attachment, CNC Milling Machine, Drilling Machines, Surface Grinders, Shapers, Hydraulic Presses and other equipments

6. Fettling Shop: All necessary equipment.

5. Laboratory: Ferrous and Non Ferrous base Spectrometer from Spectra AI GmbH with charge correction facility, dye penetration test equipment, Hardness testers, Microscopes, Ultra Sonography, Sand Testing Equipment, Crack Detector.

4. Pattern Shop: 7 CNC 3-axes milling machines and other related necessary equipment to produce pattern equipment in shortest lead-time and high quality.

3. Centrifugal Casting

1600x 1300 and a Third one having a flask size of 900 x 600 fully dedicated for Non ferrous Castings.  It can take care automatically for the variation of the sand temperature to give consistent quality. Shell and cold box process are used for making intricate Cores.

b) Two totally automatic lines with P.L.e. and flask sizes of 1100 x 800 and

a) For large and heavy moulds up to 7.5MT of single weight castings.

2. Molding: The foundry operates on no bake chemically bonded Furane Resin Sand systems. In three divisions:

1. Melting; 1 three ton, 3 two ton, 2 one ton, duel track 4 ton and 6 ton high powered Induction Furnaces. Along with these "big" furnaces we also have 100kg and 500 kg High Frequency Induction Furnace for special alloys and 500 kg Gas Fired Morgan Furnace for Aluminium.

EQUIPMENT:

In addition we have a separate division for manufacturing Screen Meshes for Aggregate Industry. This division produces Screen Meshes of all sizes and apertures using high quality spring steel wire as per DIN 4192.

SCREEN MESHES

In our stock we have more than 7000 patterns for different parts like: Hammers, Blow Bars, Impact Plates, Side Liners, Grate Bars, Jaws, Bowl Liners, Mantles, Toggle plates, Cheek Plates, Protection Plates, Shovel Tips, Shrouds, Drop Balls, Cross Drops, Grooved and Plain Rolls, Tapet Bushes, Liners for Dredging, Shredder Hammers and many more.

PRODUCT RANGE:

Non Ferrous Grades: Aluminum, Copper, Brass, Bronze, Gun Metal, Zinc & Lead

Martensitic Steel: Different grades.

Plain Carbon Steel: Different Grades

Heat Resistant: HD, HH and HK grades and various other grades of Stainless Steel.

Manganese: 20%, 18%, 16%, 12% with or without Chrome.

Chrome: 30%, 27%, 19%, 13% with or without Molly and Nickel.

We are capable of making any ferrous base grade, especially heat-, wear- and abrasion resistant grades. Namely:

PRODUCTION GRADES:

Our foundry is based at Fujairah Free Trade Zone about 130 KMS from Dubai (United Arab Emirates).  Fujairah Free Trade Zone offers very conducive atmosphere for Industrial Growth and excellent infrastructure facilities like Power, Water, Transportation, Imports and Exports without bureaucratic delays. We employ around 250 Workers and Staff. 90% of our Production is exported to more than 20 Countries. USA, UK & South Africa being prominent among them.

LOCATION:

COMPANY PROFILE

Manufacturer of quality Non-Ferrous & Ferrous Castings