BRASS MELTING AND CASTING FURNACE

These  furnaces are installed by our engineers at site and handed over to the user after proving parameters.

6. Vey low or almost nil maintenance cost as compared to core less induction furnace.

5. Longer furnace refractory life.

4. Better Churning of metal resulting very good alloying.

3. Uniform melt quality.

2. Low metal burning loss

1. Low melting cost

Main Features

For melting of brass power consumption is 230 kwh/t and for copper melting power consumption comes to 330 kwh /t.

These furnaces can also be used as only melting furnace for copper and copper alloys. Further large casting such as billets or other can be done on saperate water ccoled mould. The liquid material can be poured out by hydraulic tilting of furnace.

These furnaces are replacement oil/gas fired pit type furnace and occupies almost same floor space as pit type furnaces. There is no pollution as pit type furnaces.

Casting operator                      6-8

Idle furnace power                    12 kwh

Furnace lining life                    12-18 months

Melting and casting cost          300 kwh/t

Operation                                continnuos

Metal loss                               less than 0.5%

Dry metal feeding                     continuos or intermittent

Casting rate                             400 kg per hour

Pot capacity                            1000-1250 kg

Chamber                                  two - one for melting and one for casting

Furnace                                  100 kw

Data of furnace is given as under :

These furnaces are available in 70kw, 100, kw and 120 kw range. for casting of components up to 500 kg per hour bases throughout the operation period.

These melting cum holding furnaces are best suited for the companies who are manufacturing cast components of brass and copper alloy components on regular production.Quality of cast components are of very high grade without rejection such as casting defects.

MELTING-HOLDING FURNACE FOR CASTING OF COMPONENTS IN BRASS AND COPPER ALLOY AT CHEAPEST COST WITH ENHANCED QUALITY COMPONENTS