TRASFORMEROIL FILTRATION AND DEHYDRATION PLANT

We manufacture different types of plants for the purification / up-gradation of the mineral Transformer Oil to standard specifications. These plants cover entire range of low, high and extra high voltage equipment such as transformers. These Plants are designed and manufactured to suit specific requirements of customers.The plants are available in various designs and capacities to carry out following operations:Removal of all suspended particles such as dust, rust, scales, colloidal carbon oxidation sludge etc. up to 1 micron. Degassing and Dehumidification of Transformer Oil under vacuum. Circulation of heated Oil and Filling of treated oil in Transformer tank. De-acidification by evaporation and adsorption method.Our single stage plants are capable of attaining following oil parameters in 3-4 passes andTwo Stage Plants in 1-2 passes :SR NOParametersBeforeFiltrationAfter Filtration1Break Down Voltage with2.5 mm Electrode Gap.25 kV50-70 kV.2Moisture Removal50-100 ppmUp to 5 ppm.3Neutralization Value0.5 mg of KOH/gm of oi0.1 mg of KOH/gm of oil4Particle size (Filter Fineness)Visible to naked eyeUp to 1 micron5Gas Content<10% by volume0.1% by volumeProductHighlights1. Designed And Manufactured To Suit Customer's Requirement2. Plants With Minimum And Easy Maintenance3. Low Operating Cost Due To High Vacuum Filtration With Rotary Oil Sealed Pumps4. Plants Are Also Suitable For Hydraulic Oil, Turbine Oil, Etc.MajorComponentsOIL TRANSFER & CIRCULATING SYSTEMMainly consists of inlet pump (Gear type positive displacement), Outlet pump (positive displacement Gear type or Multistage Centrifugal) and necessary valves & piping to ensure easy operation and maintenance. Complete system is vacuum tight to have a leak -proof operation.HEATING SYSTEMIt is capable of heating the oil 25 o C to 80 o C. It contains insulated heat exchanger with indirect low watt density (Less than 2 W/cm2) bobbin type electric heaters. Oil temperature is controlled with thermostat. Suitable oil distribution system is provided to ensure uniform flow of oil over heaters.FILTRATION SYSTEMIt is suitable for removing suspended particles such as colloidal carbon, oxidation sludge, dirt, rust, scales up to 1 micron. It consists of PRE FILTER and FINE FILTER.PRE FILTERIt is a metallic strainer with magnet. It removes magnetic and coarse suspended particles and to protect inlet pump from damage due to abrasion.FINE FILTERRemoves all suspended particles up to 1 micron. Filter Elements are either non-hygroscopic molded cellulose cartridges or cleanable (with reverse airflow) edge type filter candles. Filter cartridges are easily replaceable. Additional Intermediate filter can be provided to increase life of fine filter.DEGASSING & DEHYDRATION CHAMBERIt is designed to remove large portion of dissolved impurities (Including Moisture) from oil. Rasching ring trays and oil dispersing system are provided to have sufficient exposure of oil to vacuum during filtration. Oil level is controlled with float switch.VACUUM SYSTEMRotary oil-sealed vacuum pump or combination of Mechanical Booster Pump and Rotary oil-sealed pump is provided to get proper working vacuum during filtration. Necessary valves for easy operation and maintenance of the plant.CONTROL PANELCentralized control panel is provided with necessary contactors, overload relays, fuses, push buttons, indicating lamps, main switch etc. for easy and safe operation of the plant.OPTIONAL ITEMSIonic Reaction Column for acidity removal.Transformer Evacuation System.Filter Press as an intermediate filter to increase the cartridge life.Additional Instrumentation such as Temperature Indicating Controller, Flow Meter,On-line Oil Testing Equipment.TRANSFORMER OIL FILTRATION & DEHYDRATION (SINGLE STAGE)These plants are designed for filtration and dehydration of Power and Distribution Transformers and oil in tank. These plants can also be used for hot oil circulation in transformers and transformer drying. These plants are available in Series S (Stationery Units), Series P (Units on Castors) and Series M (Units on Trailer)TECHNICALSPECIFICATIONSFlow Rate - LPH6001200240045006000Heater Capacity - kW618456381Technical Specifications1-V-0601-V-1201-V-2401-V-4501-V-600Single Stage Rotary Oil sealed vacuum Pump100 LPM300 LPM500 LPM1000 LPM2000 LPMTotal Power Required7.5 kW.20 kW.50 kW.70 kW.96 kW.Fine Filter Elements Moulded Cellulose2491827Filter Fineness3 / 0.5 ?Dimensions in MtrsStationery Unit, W/L/H0.6/0.9/1.40.8/1.2/1.51.0/1.8/1.61.2/2.0/1.71.2/2.4/1.8Unit on Castors, W/L/H0.6/0.9/1.60.8/1.2/1.71.0/1.8/1.91.2/2.0/2.01.2/2.4/2.1Unit on Trailer, W/L/H1.2/1.4/2.11.4/1.7/2.21.6/2.2/2.41.8/2.4/2.61.8/2.8/2.6Max Oil Content inTransformer - Ltrs.1000250075002000035000These plants work on highvacuum and are designed for filtration and dehydrationespecially of Power Transformers atsite.Technical Specifications2-V-0602-V-1202-V-2402-V-5002-V-800Flow Rate - LPH6001200240050008000Heater Capacity - kW9275481108Roots pump backed by Two Stage Rotary Oil sealed vacuum Pump60 M3 / Hr.100 M3 / Hr200 M3 / Hr.400 M3 / Hr600 M3 / Hr.Total Power Required (KW)10.5296087115Fine Filter Elements Moulded Cellulose2491827Filter Fineness3 / 0.5 ?Dimensions In Mtrs.Stationery Unit-S W/L/H0.6/0.9/1.41.0/1.6/2.01.0/2.1/2.01.2/2.5/2.01.2/2.6/2.2Unit on Castors-P W/L/H0.6/0.9/1.61.0/1.6/2.21.0/2.1/2.21.2/2.5/2.21.2/2.6/2.6Unit on Trailer-M W/L/H1.2/1.4/2.11.0/1.6/2.61.0/2.1/2.61.8/2.5/2.81.8/2.8/3.0Max Oil Content inTransformer - Ltrs.10002500100002500050000Basic Design:Single Flow Pass Design (Two Stage Plant) is suitable for filtration of high voltage transformers and Multiple Flow Pass design (Single Stage Plant) is suitable for low and medium voltage Transformers.Flow Rate:is decided by the quantity of oil to be filtered and the time available for filtration.Optional Items can be added depending on the need of filtration, oil purification such as Ionic Reaction Column for acidity removal, Filter Press for more dirt accumulation, Transformer Evacuation System for filtration and oil filling under vacuum.Stationary / Portable / Mobile plants are selected according to place for filtration. Stationary plants are useful for transformer manufacturer / repairers who carry out filtration in factory. Mobile / Portable plants are suitable for filtration at site. Portable plants are more suitable when: a) the number of transformers to be filtered is large and, b) the location of transformers is difficult to reach with conventional trailer mounted machine