Rotary Weighing Filler

Others

Missing cap detection.

Orientating device for asymmetrical bottles.

Preset torque setting.

Independent and precise torque control with magnetic clutch on each station.

Positive cap gripping by cap centering unit

 PACKON RC models have many good features like: 

 As a mono-bloc with the filler or as a stand-alone machine, various cappers are available for screw-on caps, press-on caps, AL-ROPP caps, plugs or asymmetric caps to be orientated.

CAPPER

Others

Vision system for cap / bottle orientation.

Auto-rejection system for missing cap or false filled bottles.

Bottle holder & bottle separator.

Rotary elevator, cap placer & various cap sorters.

RWF series can be utilized with many accessories and optional items such as :

ACCESSORIES

 The modularized timing screw and star-wheels are equipped with a quick-release mechanism and do not require any tools for a changeover. Thumbscrews for the counter star-wheel and conveyor guide tails also ensure a fast changeover. Further, the neck and bottle guides are equipped with hand bolts and are usually designed so that it is not necessary to change these over between products. An automatic motor driven level adjustment function also saves operator time.

SIZE CHANGE OVER

With the tare weight calibration function, the weight of the puck is excluded from the filling weight required.

For special designs, difficult or unstable containers, PACKON supplies bottle holders or pucks as a simple & economic solution.

BOTTLE HOLDER, PUCK

In CIP mode, the drainage gutter automatically moves to a designated filling station and the filling heads open and close in this section.

 The CIP for the fillers internal parts in contact with the product is simply done by sending hot water or cleaning solution through the entire product path under pressure.

 A CIP section in the operation panel can be preset to control the whole CIP process. The CIP parameters can be preset according to the customers product cleaning needs & procedures. A complete cleaning and draining cycle is done using spray balls, discharging valves and a drainage gutter to minimize the cleaning cycle time.

CIP

PACKON ensures you have a back-up with an internet system diagnosis and correction process. Through the use if a web cam, it will also allow for remote site-operator assistance.

INTERNET SERVICE

The RWF model is a net weight filling system using either gravity or low pressure filling processes. An independent weigher and weighing controller for each filling station work together throughout the 2 step filling process. Controlled by a PLC, the weighing controller sends the tare calibration result of the empty bottle or container to the external pneumatic unit that opens and closes the filling valves. The final filled weight is also sent to the PLC and the operation panel for evaluation to accept or reject the filled bottle. Another advantage of the RWF model is that the filling nozzles do not come into contact with the product ( i.e. it is contact free filling ). This means that the possibility of contamination from a contaminated bottle is eliminated. 

FILLING METHOD

Weighing in real time
If weighing controller senses filling weight does not increase in normal flow rate, (ex. Bottle aberration or possible hole in bottle), the nozzle is closed to save products.

No bottle/container, No filling

Tare weight tolerance
If bottle/container weight is out of tolerance, weighing controller does not give opening signal to filling nozzle and the bottle flows to discharging conveyor before getting rejected.

WEIGHING & CHECKING IN REAL TIME

DETAIL DESCRIPTION OF THE ROTARY WEIGHING FILLER

Cap elevator

Applicable for various sanitary regulations

Easy & simple CIP

Hygienic design, No foam & No dripping

Continuous filling & capping in Mono block

Reduce maintenance cost & man-power

Self-detection of over or under filling & Auto-rejecting

Various data accumulation of  actual production served in Excel

Continuous(feeding) level & pressure control

Self-adjusting and continuous self-evaluation (diagnostics)

High Accuracy Filling system minimizes product giveaway and enhances return on investment

Real time weighing system checks 200 times per second

The most advanced solution for your products

FEATURES

Uncontrolled giveaway of product from filling deviation and the accumulated cost associated with this product loss is a significant consideration when investing in high speed filling equipment.

The RWF is now available to meet all of filling requirements.

PACKON RWF series are rotary filler models that use the net weight filling system. Every filling station has a weighing plate over an electronic load cell. This is connected to an independent controller linked to the main processor designed by PACKON to achieve high filling accuracy of ?0.1%

Net weight filling involves real time weighing and display of the current volume on the operation panel ( after tare weight calibration of the bottle ).

The solution to this problem is net weight filling.

PACKON knows the sufferings of the customer from big deviation of filling amount.

WHAT IS THE MAIN PURPOSE OF THE ROTARY WEIGHING FILLER?

ROTARY WEIGHING FILLER

Continuous filling capping in Mono block
Hygienic design, No bottle No fill
Easy simple CIP
Weighing in real time