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Polycarbonate (often sold under the trade name "Lexan") is the virtually unbreakable plastic used to make bulletproof glass. While Polycarbonate can be vacuum formed
with good results, it can also be more difficult to work with than our other thermoform plastics. The natural strength of Polycarbonate works against the vacuum
forming process, making it difficult to stretch the plastic into/around sharp bends and tight part geometry. Much of this concern can be eliminated by designing your
part/mold with "soft" edges and flowing curves. Thin-gauge, transparent Polycarbonate is the material of choice for folks who build radio-controlled scale model cars,
boats, airplanes, and rockets, where ultra light/thin plastic parts are exposed to a lot of abuse.
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Material:
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Polycarbonate (Lexan)
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Thickness:
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0.010" thick
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Color:
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Clear
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Texture:
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Smooth on Both Sides
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FDA Food Safe:
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Yes
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Strength:
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Very high impact strength
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Forming Temp:
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250 - 320 degrees F
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Machining:
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Cut, drill, sand with woodworking tools
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Decoration:
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Accepts paint and ink
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Common Example:
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Unbreakable plastic water bottles, drinkware and dinnerware
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