cold extruding saponified lubricant

l          the production of Note:
1. In the production process, handling liquid temperature is kept at 80 . The temperature is too low, the treating fluid would be too viscous , the workpiece will pick up a large number of lubricants, so that pharmaceutical consumption increase, resulting in waste.
2. In dealing with the workpiece, it is difficult to avoid the acidic phosphating bath components into the tank, thus lubricating fluid PH value reduce into acidic, while the lubricant Bath's PH value 7.5 ~ 9.0, the best results and therefore need to add neutralizer to ensure that the PH value of Bath.
However, in operation, must pay attention to as much as possible to reduce the acidity of material into phosphate slot to extend the service life of lubricant to ensure good lubrication.

l          Bath complement and adjustments:
   As the production process carried out , the effect ingredient of lubricant will gradually reduce, which is the production of normal consumption. additional lubricant to ensure the quality of lubricating treating fluid, usually treating fluid per ton additional AIR-R0 liquid lubricant 3 ~ 4kg, free alkalinity increased 0.1pt.

l          2. Effective concentration: (BN value) to take about 80 temperature treatment of liquid placed in 10ml milk meter, by adding 10ml isopropanol indicator, and fully mixing. Then add 10ml50% H2SO4, pioscope be followed by dipping in boiling water heated until appear, then add boiling water again to achieve the scale line, read out the upper and lower oil layer scale. the upper and lower oil layer scale differential is concentration of the effect ingredient  points (BN value).

l          Management indicators analysis method:
1. Free Alkalinity: The pipette draw 80 Bath 10ml, placed in 250ml conical flask, add 2 ~ 3 drops of phenolphthalein indicator, then 1mol / L H2SO4 droplets set the standard color from pink to Colorless reached endpoint, the number of ml standard solution is baths point of  free Alkalinity

l          Processing conditions:
1. Free alkalinity: 4.0 ~ 5.0pt
2. Processing temperature: 70 ~ 80
3. Processing time: 2. ~ 10min
4. Effective concentration (BN value): 3 ~ 4pt

l          How to make groove (with a ton of Bath as an example)
1. Adding 80% water in the water tank.
2. Heated to 80 .
3. Adding AIR-R0 lubricant 50 ~ 70kg, and stir to dissolve.
4. Add water to the work surface.
5. Confirmed that working conditions

3. Reduce the annealing 1 ~ 2 times, reducing energy consumption.
4. Steel pipe surface exist lubrication layer , so that steel can be annealed to reduce the amount of formation of iron oxide skin,  control the amount of decarbonization of steel pipe to reduce energy consumption.
5. To reduce membrane with loss and improve steel surface quality.
6. To reduce power consumption, improve equipment utilization.
7. To improve productivity and reduce labor intensity.

2. The lubricant layer with appropriate technology, extension of a single-pass coefficient of 1.85 or above can be achieved.

    1. Lubrication layer more solid, usually be a processing continuous Drawing two more times.

--------------------------------------------------------------------------------------------------------------------------------------

Lubricant AIR-R0 is an international advanced level in the cold plastic pre-processing of metal. Metal rods, wire, steel pipe after phosphate treatment, and then the preparation of the pharmaceutical treatment of fluid, lubrication treatment to the device by soaking method .make metal surface obtain good lubrication layer, thus increasing tensile of cold properties of the rod material, pipe, wire and effective reduce mold loss. Will be processed through the phosphating of steel immersed in the AIR-R0 lubrication treatment liquid, the phosphate coating of the steel surface reacts with the lubricant, in period of time will generate a very good layer of lubrication . Since the pharmacy is a "reactive lubricant" so has the following obvious advantages than the past traditional physical absorption Attached-type lubricant:

AIR-RO

cold extruding saponified lubricant

Dedicated cold extrusion drawing lubricant for Bar pipe after phosphating. Dipped for 2-10 minutes at 70-80C