Sage Non Chemical Water Treatment System

Tel: 6-088-389710    Fax: 6-088-389709

88450 Kota Kinabalu, Sabah, Malaysia

Jalan Kilang, Kolombong, Inanam,

Phase 2 Sedco Industrial Estate,

1^st Floor, No. 1, Lot 82,

For further enquiries or purchase please contact us                                 

Consist of a server, drivers and inductor coils which numbers depends on the boiler size and water quality, warning system, and pumps to circulate water of boiler feed tank. Can size to any boiler size.

SAGE Non Chemical Water Treatment System For Boiler

d)      it does not replace steam management practices to manage carryover

c)      its parameters are not governed by water parameter thresholds of chemical treatments

b)      it does not replace boiler practices of blow down and water monitoring

a)      it does not replace clarification and filtration systems

While SAGE Non chemical Water Treatment System is a unique water treatment approach, there are exceptions and practices which are to be observed.

Exceptions Of System

*   Environmental friendly system.

*  Easy operations and maintenance of system without the hassle of operating chemical dosing systems. No escalating chemicals cost over the years. Saving in supervision and labour cost.

   Saving in capital equipment replacement cost.

   Less corrosion related repair and maintenance expenses

*  Corrosion Control

   Saving in energy consumption due to scale prevention and removal, reduce frequency of blow down

* Descaling

Benefits Of System

Process of magnetite formation- steel exposed to oxygen will form a layer of rust and thereafter an inert layer of magnetite is formed underneath protecting the steel against further corrosion. Upon descaling in the boiler, a magnetite layer is formed to protect further corrosion to the steel surface. Even without addition of oxygen scavenger, concentration of Fe in blow down water will be 1-2ppm once in equilibrium.

Corrosion Control Effectiveness

2.  When steel surface and water are electromagnetically excited they acquired a higher energy, causing the formation of "black rust" called "magnetite" instead of the common "red rust" Fe₂O₃. The magnetite has composition of Fe₃O₄ adhering to steel surfaces in contact with water. Unlike Fe₂O₃, the Fe₃O₄ layer is stable and will act as a protective layer preventing further corrosion by dissolved oxygen. Where damage of this magnetite layer happens, the process is constantly repeated and therefore ensuring the damage is repaired.

1.  The excited water molecules will trap the dissolved oxygen ions and reduce the chances of formation of iron oxide at the steel surface, hence reducing the corrosion rate.

There are two levels of corrosion protection:

3.  Excited water can cause disintegration of the existing scale present in the system thereby improving the heat transfer efficiency. 

2.  Calcium ions which are not trapped can precipitate into calcium carbonates. The scale formed at this higher energy level is called aragonite. It is powdery and can be dislodged easily from surfaces.  It is different from Calcite, its counterpart formed at lower energy. Calcite is hard and adheres strongly along the pipe walls.

1.  Excited water molecules will trap the calcium ions and prevent the formation of calcium carbonate. Hydrogen bonds in the excited water molecules are strengthened.   

The Descaler produces a specially designed time varying electro-magnetic low frequency wave through the inductor coil unit. When water passed through the inductor coil unit, water molecules and calcium ions are excited, resulting in:

ElectromagneticDescaler  -  Basic Principles

         An electromagnetic magnetite generator for corrosion control

         An electromagnetic descaler for scale control

Basic Components                                                                       

        Corrosion

        Scale

A highly effective system comprising low frequency electromagnetic wave to treat water with no chemical added. It is effective in controlling;

Electronic water conditioning is a relatively new technology which evolved from the use of magnetic fields in water quality improvement. The advent of these systems introduces both variable energy and frequency changes. Electronic treatment is based on the principal of creating an oscillating field of energy with the use of low frequency radio or square waves. As water passes through a pipe delivering variable frequencies and energy levels, physical change in the water clusters structure and preferred crystal structure of calcium and magnesium occurs. It changes the CaCO₃ crystalline structure to aragonite rather than the random crystalline structure of calcite. Aragonite is a form of calcite crystal that stays in suspension and does not adhere to surfaces. This action stops any further build-up of scale and because the solubility of the water is increased, existing scale is taken back into the water and gradually removed.

SAGE Automated Non Chemical Water Treatment system for Boilers, Chillers and other heat exchange system using water as the heat